Ultrapure Water (UPW) is a very important part of the pharmaceutical industry, as it has such a high purity level of around 18.2 MΩ cm resistivity, which is perfect for removing ions, organic matter, bacteria and particulate matter. All of this can reduce the quality of medication and turn it into something that can be potentially catastrophic to patients' health.
It’s mainly used for drug manufacturing, as it can sanitise materials and equipment so everything is kept clean and away from any danger. This improves healthcare and makes it safer for patients by reducing contamination risks. It also improves the stability of therapeutic products for patients who need them to function properly.
This guide will explore how ultrapure water is used in pharmaceuticals and why it’s essential for keeping patients protected while improving their healthcare. Continue reading to learn more.
How Pharmaceutical Industries Improve Healthcare
Safety of Injectables
UPW is used to produce water for injection, the required solvent for injectable medications like vaccines for infectious diseases. These types of medications are used across the world, so it’s crucial that they’re made to be safe to use since they get injected into the skin and blood flow of patients. This ensures that they are free from endotoxins, microbes and chemical impurities that could cause sepsis or fatal adverse reactions.
Product Efficacy and Stability
When UPW is used, it can remove ionic and organic contaminants as it prevents chemical interactions that could degrade Active Pharmaceutical Ingredients (APIs). This ensures medications remain stable and effective throughout their existence to prevent wasted medication, all while ensuring patient treatment is always safe to administer.
Preventing Contamination
Small contaminants are dangerous for medications, as they can interfere with how cells grow or cause a patient's body to have a bad reaction. Those within the industry can use UPW to help scientists make sure the environment stays clean and steady so that nothing ruins the medicine. This step is crucial for keeping the treatment safe and making sure it works exactly the way it should for the person taking it.
Sterilisation of Medical Devices
The integration of UPW in the pharmaceutical industry helps to generate clean steam for autoclaving. This ensures that surgical instruments and complex medical equipment are stripped of microscopic bio-burden without the risk of chemical residue. This minimises the transmission of pathogens and significantly reduces hospital infections that can occur from using products that have been contaminated. You can improve the integrity of the medical tools and the lives of the patients they serve.
Accurate Diagnostics
When new medicines are created and tested, scientists must use UPW to ensure their experiments are perfect in order for them to function as intended. This water is so clean that it has been stripped of every impurity that could interfere with testing equipment, making sure that the whole process is carefully constructed. When researchers prepare liquid samples for analysis, even the smallest change can create fake results called ghost peaks on their digital charts. This can ruin the final product of medication, leading to adverse effects on patients.
Formulation of Sensitive Topical Products
When companies make sensitive products like face creams or eye drops, they must use UPW to ensure it’s as safe as possible. Regular water contains tiny minerals and invisible bacteria that can easily irritate your skin or cause painful infections in your eyes. Manufacturers can remove those hidden impurities so the final product is gentle and effective. This high standard of purity protects your health and helps the medicine work exactly as it should without any nasty side effects.
What Technology is Used for UPW?
Continuous Electrodeionization (CEDI)
CEDI is the leading technology for UPW production. Used by water management companies like Xylem, it can replace chemical-based ion exchange with an electrochemical process. This can help to remove any impurities, including carbon dioxide, that can ruin medication. CEDI is a continuous, low-energy-consuming process and avoids the need for chemical regenerants, perfect for cost savings.
Ultraviolet (UV)
UV light can disrupt the DNA of microorganisms to prevent them from growing any bigger, while specific UV wavelengths can break down trace organisms. It helps manufacturers get more protection when making medication, as the water can stay at a consistent quality that will support regulatory compliance.
The pharmaceutical industry couldn’t survive without UPW. It’s the necessary component needed to ensure that all medication is safe to use, as it helps to sterilise machinery used by manufacturers and prevent any contamination from occurring. Without UPW, patients will receive inadequate care, as the medication they take could harm them or give them adverse effects. It’s crucial that companies within the industry keep their patients safe at all times to avoid any legal action from being taken against them.
